Inside Larry Pages Turbulent Kitty Hawk: Returned Deposits, Battery Fires And A Boeing Shakeup

Just imagine travelling at 80 miles an hour in a straight line at any time of day without ever having to stop, Thrun told the Guardian a few months after Cora was unveiled.

Two years later, however, Kitty Hawks promise to bring personal flying to the masses has failed to take wing yet amid technical problems and safety issues with Flyer and unresolved questions about its practical use, according to four former Kitty Hawk employees who were among six who spoke to Forbes on the condition of anonymity due to non-disclosure agreements.

Kitty Hawk confirmed to Forbes that, after unveiling a more polished version of the Flyer last year, it has decided not to sell the one-seater to individuals and has returned deposits to would-be buyers. Behind closed doors, Flyer encountered problems, including frequent breakdowns and fires involving batteries, electric motors and wiring, two former engineers said.Last year, the Mountain View Fire Department was called to put out an early morning blaze at the Flyer building, city records show; former employees said the fire at the Google-owned buildinginvolved damaged batteries that had been pulled out of a Flyer that had crashed the previous day in flight testing under remote operation.

No person has ever been harmed or exposed due to undue risk in over 26,000 test flights with over 100 prototype vehicles, wrote Shernaz Daver, an advisor to Kitty Hawk, in an email response to a list of questions sent by Forbes.

Intent on bringing Flyer to market quickly, management in several instances brushed off workers who expressed worries that problems with the aircraft could endanger passengers, two former employees say. At least two members of the flight test team were let go after questioning the safety of the aircraft, they say, and some other members of the Flyer team who spoke up quit or jumped to another program at Kitty Hawk.

Daver did not directly comment on reports of employee departures, but said employees at Kitty Hawk are required to report safety-related issues to their managers, or through a confidential digital channel directly to the general counsel and human resources, and can anonymously discuss safety concerns with an external safety director.

The technology is one thing, but 80% of the effort is in productizing and building an aircraft that can be certified, said Lawson.

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